Publication: Finite element analysis with optimization process on the design of lower control arm
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Date
2023-07-14
Authors
Mohamad Fareez Fazrin bin Mohamad Zauqi
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Abstract
This study focuses on the integration of topology optimization and additive manufacturing in the automotive industry to address various challenges such as global warming, increasing energy costs, and emissions. The research explores the uses and benefits of combining these techniques in contemporary manufacturing. The approach involves conducting static structural analysis and topology optimization using finite element analysis (FEA). The analysis aims to optimize the design by reducing weight, improving performance, and ensuring the compliance with industry standards. Based on the analysis results, three new designs are generated. To evaluate the designs, a simulation using ANSYS software is performed to assess deformation and strength. A comparison is made between the new designs and the existing design to identify improvements. From the optimization results, 10.49% of reduction of weight and 3.86% different of deformation displacement, from that the new designs offer opportunities to enhance efficiency, increase performance, and meet required standards, while maintaining the essential functionality of the models. The integration of topology optimization and additive manufacturing provides a promising avenue for the automotive industry to address the pressing issues it faces. By leveraging advanced simulation tools and optimization techniques, manufacturers can achieve lighter, more efficient designs that comply with industry requirements. This research contributes to the exploration of innovative approaches in contemporary manufacturing, paving the way for improved performance and sustainability in the automotive sector.