Performance of recycled paper mill sludge as a modifier in sphalt mixtures through dry process

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Date
2018-08-01
Authors
Chew J-Wei
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The escalating accretion of solid waste requires a global notion to strive for efficient waste management and ecological treatments. The asphalt pavement industry which consumes natural resources while contributing to greenhouse emissions, is viewed as a potential alternative for the incorporation of solid waste. This research effort incorporates Recycled Paper Mill Sludge (RPMS) as a solid waste addictive into asphalt mixture. Pre-requisite treatment of RPMS required 6 hours oven dried, 10 cycles milling and sieved retaining 0.075mm while found to be not combustible. Over 60% RPMS is utilized, while remaining 40% can be utilized as soil amendments. RPMS is incorporated into asphalt mixture at 0.5% and 1% asphalt mixture weight. Asphalt binder with penetration grade 60/70 and two types of aggregates namely limestone and granite is utilized. Asphalt mixture is mixed at temperature of 160°C and compacted at 150°C. Service characteristics of RPMS incorporated asphalt mixture resulted higher Workability Index (WI) and lower Compactability Energy Index (CEI) than control. Unconditional 0.5% RPMS asphalt mixture led to comparable Indirect Tensile Strength (ITS) with control, yet having poor moisture resistance with low Indirect Tensile Strength Ratio (ITSR). RPMS resulted in higher resilient modulus and Leutner shear, while having comparable dynamic creep performance than control asphalt mixture. Scanning Electron Microscope (SEM) illustrated the fibrous and porous surface morphology of RPMS. X-Ray Diffraction (XRD) shown RPMS mineralogical composition which contains calcite, promoting good bitumen-aggregate adhesion. However, RPMS contained high water solubility mineralogical compounds namely anhydrite, halite, sylvine, quart and periclase. Chemical composition are determined via X-Ray Fluorescence (XRF) indicating RPMS contained similar Portland cement composition namely SiO2, Al2O3, K2O and CaO even after Loss On Ignition (LOI) of 52.5%. Toxicity Characterization Leaching Procedure (TCLP) proved only Arsenic heavy metal is detected with levels far below regulatory limits on raw RPMS. While RPMS incorporated asphalt binder indicated a reduction in Arsenic proving good asphalt binder integration. Non heavy metal elements which have agronomic application namely calcium, iron & magnesium are detected. Thus proving RPMS is not harmful to the environment. This research acts as a stimulus to incorporate RPMS in eco and sustainable asphalt pavement development while providing industries with a greener disposal alternative.
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