Development of ultra-fined grain structure by cryorolling process of sac305 and sn100c solder alloy

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Date
2019-07
Authors
Wan Asilah Binti Wan Azalan
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The new lead-free solder alloys, which has been proposed as the alternative solder to overcome the environmental concern of lead-based solder need to meet a variety of good trait properties especially for higher reliability solder, as requested by automotive and electronic industries. Therefore, the present work investigated the microstructure, wettability and mechanical properties of cryorolled SAC305 and SN100C solder alloys. Prior to cryorolling, the solder alloys were dipped in liquid nitrogen for cryogenic treatment (CT) with different dipping time . Based on SEM equipped with EDX analysis, two type of intermetallic compound were present for SAC305, Ag3Sn and Cu6Sn5, while for SN100C, there was present of only Cu6Sn5 intermetallic compound. Phases and crystallite size of all the solder samples were analysed by XRD and sample with cryogenic treatment prior to rolling exhibited a smaller crystallite size with 38.22 nm for SAC305 and 32.82 nm for SN100C. Sample of SAC305 solder alloy with dipping in liquid nitrogen prior to rolling enhanced the Vickers microhardness by 13.6% compared to ascast sample due to grain refinement of about 46.5%. Besides, CT prior to rolling give very good wetting angle which is lower than 30˚ for both solders. Shear strength test for mechanical analysis showed that an improvement of about 7.3% and 23.1% for SAC305 and SN100C solder sample respectively after dipping in liquid nitrogen for 30 minutes compared to sample without dipping in liquid nitrogen. As a conclusion, solder alloy which were dipped into liquid nitrogen prior to rolling seems to improve the mechanical properties, wettability and lead to grain refinement of solders.
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