Quantification Of Three-Dimensional Elastic-Plastic Crack-Tip Stress Fields

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Date
2018-06-01
Authors
Yusoff, Norwahida
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Universiti Sains Malaysia
Abstract
Conventional structural integrity assessments are formulated based on plane strain fracture toughness to provide a conservative estimate of failure. However, such approach often leads to unnecessary repair and shutdown of structures. This conservatism has been minimized by the two-parameter fracture mechanics 𝐽 − 𝑇/𝑄. However, the 𝐽 − 𝑇/𝑄 approach is incapable of quantifying three-dimensional cracktip constraint loss that leads to the emergence of new three-dimensional techniques in fracture mechanics. Amongst the quantification approaches that have been recently proposed, the 𝐽 − ∆𝜎 approach holds the key requirements of the 𝐽 − 𝑇/𝑄 theory, and has been shown to be able to quantify the in-plane and out-of-plane constraint losses in high and low constraint geometries through the use of parameter 𝐽/𝑧𝜎. Although the 𝐽 − ∆𝜎 approach has established an important feature of the three-dimensional crack-tip fields, the application of 𝐽/𝑧𝜎 to other fracture conditions is still lacking. Therefore, this research is motivated to further assess the nature of crack-tip constraint loss in complex fracture problems such as blunted crack-tips, corner fields and description of complete stress fields around three-dimensional crack-tip. The elastic perfectly-plastic three-dimensional crack-tip fields in contained yielding and full plasticity conditions have been respectively examined through the means of boundary layer formulations (BLF), and a full-field analysis of compact tension (CT) specimens, with reference to limiting two-dimensional solutions to allow the pattern of constraint loss to be recognized. The results show that the out-of-plane constraint in BLF and CT models is lost from a plane strain condition at the midplane to a plane stress field near the free-surface. The parameter 𝐽/𝑧𝜎 has been shown to be able to unify the out-of-plane constraint loss in CT specimens into a single curve regardless of load and specimen thickness. The nature of constraint loss in term of 𝐽/𝑧𝜎 has been observed to be dependent on the angle around the crack-tip. Based on the complete definition of 𝐽/𝑧𝜎, analytical solutions for three-dimensional crack-tip stress fields have been developed, which appear to be in good agreement with the numerically-predicted crack-tip fields. The elastic-plastic corner fields have been characterized numerically and experimentally, wherein both solutions are shown to be relatively comparable. Therefore, it can be concluded that the 𝐽 − ∆𝜎 approach is an appropriate approach as it is capable of quantifying the effect of in-plane and out-of-plane constraints, and providing a complete description of three-dimensional crack-tip fields. As the 𝐽 − ∆𝜎 approach adopts the key requirements of the 𝐽 − 𝑇/𝑄 theory while taking account both in-plane and out-of-plane constraint effects, it addresses the limitation of the two-parameter approach, and thus further reduces the conservatism aspect of the plane strain framework, and can be usefully integrated into the existing structural integrity assessment codes such as the R6, the British Standard BS 7910, the American Petroleum Institute Fitness-for-Service API 579 and the Structural Integrity Assessment Procedure for European Industry (SINTAP).
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