Removal of volatile organic compound (VOC) from air using zeolite based adsorption-catalytic combustion system

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Date
2007
Authors
Wong, Cheng Teng
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Abstract
The development of an advanced VOC destruction process consists of an adsorption unit followed by a catalytic combustion system has been proposed in the current study. The two hydrophobic zeolites, namely HY (SiO2/Al2O3=80) and ZSM-5 (SiO2/Al2O3=240) were chosen as adsorbents. Silver metal was loaded on these adsorbents to use as a catalyst for VOC combustion. The silver-loaded zeolites were tested using butyl acetate (BA) as a model VOC compound for the adsorption and catalytic combustion system. The ion exchange (IE) and incipient wetness impregnation (IM) methods were used to prepare silver-loaded zeolites. The silver-loaded zeolites by impregnation method did not perform well in the adsorption process. The results showed poor VOC uptake capacity and early breakthrough time. AgY(IE) showed the highest VOC uptake capacity and the adsorbent service time was much longer compared to AgZSM-5(IE). The presence of water vapour in the feed suppressed the VOC adsorption capacity of AgY(IE) due to the competitive adsorption of water vapour on the active sites. However, VOC adsorption capacity of AgZSM-5(IE) was not affected in the presence of water vapour. A central composite design (CCD) was used to study the effect of three important operating parameters (VOC concentration, relative humidity, GHSV) for adsorption process. The response surface methodology (RSM) was used to obtain the optimum operating conditions for the adsorption process. AgY(IE) and AgZSM-5(IE) were tested for VOC uptake data at different temperatures. A mathematical model was used to evaluate the thermodynamic behaviour in conjunction with the Langmuir isotherm for the adsorption of butyl acetate over AgY(IE) and AgZSM-5(IE). The model parameters were evaluated and used to predict the adsorption isotherms and breakthrough curves under various process conditions. The performance of silver loaded zeolite catalysts in combustion of VOC was studied with the objective of developing a catalyst with superior activity, selectivity towards deep oxidation product and stability. The catalyst activity was measured in the reactor operated at GHSV = 15,000 h-1, reaction temperature between 150oC - 500oC and VOC inlet concentration of 1000ppm. AgY(IE) and AgZSM-5(IE) exhibited high activity in the combustion of butyl acetate where total conversion of butyl acetate was achieved at temperature below 400oC. A central composite design was used to study the effect of three important operating parameters (VOC concentration, reaction temperature, GHSV) for combustion process. The response surface methodology was used to obtain the optimum operating conditions for the combustion process. The combustion data of butyl acetate were fitted to a simple model following power-law rate equation. The reaction orders, n and m were evaluated by varying the VOC partial pressure between 0.004 to 0.018 atm and partial pressure of oxygen between 0.05 to 0.20 atm. The activation energies were 26.30 kJ/mol and 20.65 kJ/mol for AgY(IE) and AgZSM-5(IE), respectively.
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Master
Keywords
Chemical Engineering , Volatile organic compound , Zeolite , Adsorption-catalytic combustion system
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